Bow Thruster Stops Working

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PhilPB

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Joined
Oct 5, 2021
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677
Location
Palm Beach County
Vessel Name
Sun Dog
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Mainship 34
Today I was painfully reminded the need for controlling your boat while backing into slip, in the wind with an inoperable bow thruster.
Today we took the boat out. The thruster worked fine for me to maneuver the bow so the wife could easily remove the bow lines when leaving the slip, then it stopped working. The motor would run but either the prop is missing, or something else. No cracks or thinks when it did work. Time to come back to the slip and I quickly realized how dependent I was on the thruster. Took quite a while getting the boat backed into the slip (single screw) and now have a damaged bimini bow for the cockpit bimini.
The thruster is just over a year old, professionally installed. Bottom is cleaned regularly and the diver is going to dive and investigate the thruster in a couple days.
Today was a hardly gentle reminder that I need to have complete control of the boat without the use of a thruster. Needless to say , it was a quiet drive home afterwards.
 
Sounds like a shear pin. It can be replaced from inside the boat in the water, no need to haul out. I always have a spare taped near the thruster motor.

pete
 
What bow thruster do you have? Agree it could be the shear pin, if it has one. Or could be a fuse or breaker.
 
What bow thruster do you have? Agree it could be the shear pin, if it has one. Or could be a fuse or breaker.
Motor runs but no thrust.

I think there are sheer pins on my thruster props - the bonehead team forgot to install them so motor ran but no thrust. . I don't know much about these things. New to me.
 
Motor runs but no thrust.

I think there are sheer pins on my thruster props - the bonehead team forgot to install them so motor ran but no thrust. . I don't know much about these things. New to me.

I missed the motor runs part…
 
I missed the motor runs part…
Comodave - you seem to know a lot about a lot. Do thrusters typically put sheer pins on the props like OBs do? When I read the OPs post, I googled sheer pin and was somewhat surprised where it is on side power thrusters. I don't recall my brand, but it occurs to me that I need to get a couple of spare sheer pins. As mentioned in my previous post, there are transverse pins on the prop shaft, but I don't know if they are sheer pins or not. Thoughts? How are these things protected?

Thanks in advance

Peter

UPDATE - I have a SidePower thruster. Guess I better get to work on learning more about it and some spares.....
 
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Comodave - you seem to know a lot about a lot. Do thrusters typically put sheer pins on the props like OBs do? When I read the OPs post, I googled sheer pin and was somewhat surprised where it is on side power thrusters. I don't recall my brand, but it occurs to me that I need to get a couple of spare sheer pins. As mentioned in my previous post, there are transverse pins on the prop shaft, but I don't know if they are sheer pins or not. Thoughts? How are these things protected?

Thanks in advance

Peter

UPDATE - I have a SidePower thruster. Guess I better get to work on learning more about it and some spares.....

Sidepower actually calls them drive pins. I believe they are just in back of the props.
 
The shear pin is on the motor shaft (see #8 in the diagram). The motor has to be dismounted to replace the shear pin.
 

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The shear pins do fail.
A dockbuddy had a thruster, bow, and about once a year it had to be replaced.
 
Sidepower actually calls them drive pins. I believe they are just in back of the props.
Are they really meant to shear?

I think on my Vetus bow thruster the prop would disintegrate before the drive pin.
 
I had a Sidepower stern thruster that I installed on our last boat. Never had the shear pin or drive pin shear. Don’t actually know if that model had one or not.
 
The shear pin is on the motor shaft (see #8 in the diagram). The motor has to be dismounted to replace the shear pin.
I believe the PROP has to be removed to clean, lube, replace the drive pin.
Boat needs to be short hauled or work done by a diver.
No need to touch motor on mine or the ones shown in the diagrams.
 
I believe the PROP has to be removed to clean, lube, replace the drive pin.
Boat needs to be short hauled or work done by a diver.
No need to touch motor on mine or the ones shown in the diagrams.

Don, What make and model of thruster do you have?
 
If it requires partial removal of the motor hopefully it can be done in the water without having water intrusion.
 
There are usually two different pins on a thruster, (depending on model) the drive pin behind the prop is usually a more robust one and the shear pin under the motor is designed to fail if the prop draws in a piece of rope or similar. The clearance in the tunnel is usually really tight and you don’t want the thruster grinding a hole in the tunnel.
The pin under the motor is designed to be replaced with the boat in the water. There is no water ingress as it’s a sealed gear case.
 
There are usually two different pins on a thruster, (depending on model) the drive pin behind the prop is usually a more robust one and the shear pin under the motor is designed to fail if the prop draws in a piece of rope or similar. The clearance in the tunnel is usually really tight and you don’t want the thruster grinding a hole in the tunnel.
The pin under the motor is designed to be replaced with the boat in the water. There is no water ingress as it’s a sealed gear case.

Well, I'm confused about my 3-year old SidePower SE80 (6hp) bow thruster. The video I posted up-thread shows a sheer pin on the motor which is replaceable from inside the boat. But the exploded diagram doesn't really show anything - except two different Woodruff keys. The Troubleshooting section makes no mention (see screenshot). Any comments from Sidepower owners?

Full Install Manual HERE

Peter

SidePower Troubleshoot.jpg

SidePower SE 80 Exploded Diagra.jpg
 
Look carefully at the tunnel. Know you probably know this but others may not.

Went to top off before leaving Skull creek at Hilton head. Strong current there. Went to fuel dock then turned around to be going into the current docking. Before we leave it’s our habit to check the transmission and thrusters before the first line is thrown off. Everything was fine. But as we made the turn into the fuel dock the bow thruster failed.

Had the boat short hauled in Marsh Harbor. Found out the upper unit rotated a wee bit causing the prop blades to just scrap the tunnel a wee bit in one area. However over time this was enough to burn out the motor. Was cost effective to remove the whole thing and replace with new even though it meant new controls.

Without a bow thruster wasn’t sanguine about doing the ICW so after getting fuel had to dock again. That one was more difficult as was the one in Marsh Harbor. Still no harm no foul. Definitely worthwhile to practice without thrusters. Was fortunate all were side ties although quite tight.
 
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Well, I'm confused about my 3-year old SidePower SE80 (6hp) bow thruster. The video I posted up-thread shows a sheer pin on the motor which is replaceable from inside the boat. But the exploded diagram doesn't really show anything - except two different Woodruff keys. The Troubleshooting section makes no mention (see screenshot). Any comments from Sidepower owners?

Full Install Manual HERE

Peter

View attachment 139325

View attachment 139326


Spoke to the company that I bought it from and did the install. They have the kit for repair of my unit assuming that's the problem. Apparently on mine the unit has a coupling and shear pin, one or both may have failed. Should get it in a couple days and will remove the motor and see if that's the issue. I have a diver coming tomorrow to check the tunnel and prop.
 

Peter -
This is the link sent to me from the person I'm working with. It looks a bit different than the one you had but from the same source.
 
Thanks Phil. That explains a lot. Sheer pin was replaced with a breakaway coupler. I'll have to put on my spares list. Props too.

Good luck with your repair.

Peter
 
Thanks Phil. That explains a lot. Sheer pin was replaced with a breakaway coupler. I'll have to put on my spares list. Props too.

Good luck with your repair.

Peter

Thanks for the encouragement. Florida Bow Thrusters/Vetus Marine is who I bought the thruster from and they did the install over a year ago. They are a great resource and that's who supplied the info as well as the coupler repair kit.
 
$37.50 for the coupler, but is model specific for the SE50/60 so yours may be different, if so I doubt by much.
 
I may have paid a bit more from them but I am confident it is the correct parts
 
Just received report from the diver. Prop is intact, spins freely and shaft appears fine. Tunnel is clear. Waiting for delivery of new coupler and pin today. Attempting repair tomorrow.
 
Take a photo or mark the wires well, and the installation will be easier. I changed the pin last summer and had to fight with knocking out the broken spin pieces. Make sure you have a suitable steel rod and hammer, mine was really tight. Installing the new pin was an easier job.

Good luck with your work!

NBs
 
Yes, Shear pins are meant to fail. If they don't do that then some other much more expensive part will fail instead if something jams the impellor.

It's a pain but better that than the alternatives.

Think of them as a mechanical fuse.
 
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