Westerbeke generator question

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Timetraveler

Veteran Member
Joined
Jun 8, 2015
Messages
50
Location
U.S.
Vessel Name
Shema
Vessel Make
78 heritage West Indian 36 trawler
I cranked the generator today after being on dry dock for 6 months. It’s ran unusually perfect until I noticed there was no water coming out the exhaust. I turned it off and finally got water it.
After that it ran very sluggish and died.
My question is. Do you think maybe the elbow or manifold is getting stopped up?
 
The pump impeller could be bad. The elbow usually slowly plugs over months or years, not one winter.
There could be restrictions in the plumbing to and from the pump.
I would check the pump impeller first. If the impeller has come apart, the pieces could block the heat exchanger.
 
Had a similar issue with mine, after replacing the impeller it ran hot with very limited water flow, and found many old impeller pieces jammed in the outflow of the water pump as well as in the heat exchanger.
 
Sluggish and died? Sure replace the impeller and clean out the HXer. But, an over heat may have caused some other problems. Is the oil visually OK or milky looking? Is the coolant level OK?

When restarting insure you’ve got water at the pump either naturally or by pouring in through a disconnected hose. Getting good cooling water flow after being on the hard for a long period can often be challenging for gensets and main engines. Good luck and keep us posted.

BTW, I replace the Westerbeke Al exhaust elbow minimally every 5 years just because.
 
Thanks for some ideas to look at. Oil looks fine not milky and not running hot. Just seemed under pressure when I got water back flowing.
Like I said earlier. It cranked and run perfect but no water coming out. I got the water flowing again and cranked it and then the rpm’s did not run up to 1800, it seemed like the water added a strain to the system. I have a separate electric pump feeding water to the engine also.
 
It's important to prime the pump (thanks Capt Obvious), so I try to remember to close raw water intake seacocks just before the boat gets lifted. Otherwise I pour a few gallons of fresh water into the strainer (above waterline) after launch before starting engine or genset. Those first 30 seconds are critical; the raw water pumps MAY be self priming, but they don't suck air nearly as well as water.
 
Electric pump in addition to an engine mounted pump? Or in place of? If you try to "prime" or run the electric pump without the engine cranking, you run a risk of flooding the exhaust manifold and spilling water back into the engine. You can hydrolock the engine in this scenario, so you need to be CERTAIN you are not doing this, as you can create significant damage, ex. bent valve, bent rod, bad juju. If you suspect this is what's going on, pull the glow plugs and crank the engine to blow the water out of the cylinders. If you do get water blowing out when cranking, get it all out, check the oil for water. If no water or oil isn't milky, then get the engine running and run it under a load until it's warm, then change the oil. If water was in the cylinders, some will get into the crankcase, and the oil & filter should be changed. Running it will help clean the water out.
The "running bad" coupled with the electric pump is what triggered this thought. There's no way the pump will "strain" the engine to the extent that it will bog. Some of the Westerbeke's are known for seawater pump issues, yours may have had the electric supplemental to overcome some of that? If the seawater pump has been run dry with engine running, it may have eaten the impeller blades. If so, you need to check downstream of the pump and remove any debris. Pull the caps on the exchanger, that can give you a good indication of cooling system health. Those pumps are also prone to reduced flow due to worn cover plates and/or cam, as well as the back side of the housing. The cover plate should be replaced when it shows visible signs of wear. Keep a spare, they have unlimited shelf life.
Define the problem.
 
The pump impeller could be bad. The elbow usually slowly plugs over months or years, not one winter.
There could be restrictions in the plumbing to and from the pump.
I would check the pump impeller first. If the impeller has come apart, the pieces could block the heat exchanger.
I have many new impellers for Westerbeke generator.
 
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