Done it. Kerf cuts using a circular saw with a thin kerf blade, leave a 1/8th inch outside skin, and space the kerfs roughly 1/4 inch apart. practice on scraps to get your curve right, then transfer the pattern to your finish stock. Fill the kerfs with glue to help hold and strengthen them. I use a batten lightly clamped to the foam to use as a guide. Gentle pressure and keep the saw moving so the foam doesn't melt.
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This is my signature line. There are many like it but this one is mine.
What a pain in the transom.
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