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With the plug back in the hole, I lined up the teak and holly. Since I squared the plug it didn't line up with the sides of the hole so lined up it l

Then it was done, except for cutting the plug to size and banding it, I'll cut the frame when I finish the plug and install it with thickened epoxy t

I nailed down small pieces of wood to guide the edge of the vibrator. Then I sanded it with my small belt sander but try to get a picture of that.

Using the plug sides as a guide, I marked the new cut lines for the hole. Since i got it mostly right the first time, the new cuts were very small an

With the plug back in the hole, I lined up the teak and holly. Since I squared the plug it didn't line up with the sides of the hole so lined up it l

Here are a bunch of edge banding pieces I'll use to make the final measurements.

Triming some white oak to band the edges of the hatch. I used oak because it's a hardwood and will not tear up to much with continued use of the hatc

This is a picture of the plug being squared. I'm not a cabinetmaker so first cuts are close but not spot on. A tablesaw makes this easy for the plug

With the plug back in the hole, I lined up the teak and holly. Since I squared the plug it didn't line up with the sides of the hole so lined up it l

Lollygag
Sep 6, 2014

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