Engine hours....

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NewbieFromNJ

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You are offered a choice between 2 identical boats, one has 1,500 hours and the other 3,000 hours. Both maintained to the highest standards and priced about the same. The choice is obvious, but wait you just found out the higher hours boat routinely cruised at 8 knots, while the lower hours boat cruised at 17 knots. Would this alter your decision?
 
Engine make? Gas or diesel? Single screw or twin? Boat make and model? Not enough info for an opinion.
 
Greetings,
Mr. New. All depends on what engine we're talking about. Is the engine designed to go 17 knots continuously? Meaning is this in a boat that will do say, 22 knots flat out or is it a boat that will do 17 knot boat flat out? IF it's in a 17 knot boat, I'd take the one run at lower RPM. Not good to run pedal to the metal for any length of time unless designed as such IMO.
 
Ok so to add to my hypothetical an engine that can do 22 knots WOT but designed to cruise continuously between 8 and 17 knots.
 
OK, now you are talking about engine duty cycles and ratings. For that, see Steve D'Antonio's article on rating.

My engine is rated M1 which is BTTW, or WOT, 24 hours a day. 250 hp, 2100 rpm. That's different than an identical engine with a different turbo and injection pump (camshaft?) called a Diamond Series which might be rated 1 hr BTTW out of 24, but he gets 475 HP at about 2600 rpm (I don't remember the exact numbers).

So, running my motor flat out for 3000 hours vs the Diamond at the same? Depends if the owner respected the manual...

We need to know the engine and the boat for a better answer.

In simple terms, 3000 hours is nothing if its been well maintained.
 
Some hour meters count the minutes an engine runs and some have a factor that adds hours based on rpm.
My experience is in heavy duty engines not smaller yacht diesels. In my time I have personally overhauled or watched the overhaul of many engines that I knew the hours and operating conditions of the engines. Engines run near wot do not last as long as engines kept under 80% of max hp. In some engine makes that can mean twice or triple the span between overhauls. Turbo engines almost always have a short span compared to their non turbo models. Continuous wot can cause damage beyond normal wear. Sometimes in sleeved engines the waterjacket becomes distorted and has to be rebored requiring special sleeves. Why larger sport fishing boats often have very expensive overhaul. Going 25 kts instead of 30 saves more than fuel. Excessive heat also leads to cracks. Just because the coolant doesn't overheat isn't a sign of safe operation. At high hp, cavitation (small bubbles form on the water side of the waterjacket) causes deep pits that are not fixable.
Engine makers want to sell engines and adjust their max and continuous rpm on the market. Commercial engines have to last or no more engines would be sold. But yacht engines are used lightly and I believe the continuous rpm specs are given planning on the engines to be off warranty when they fail.
 
Rule o' thumb I go by:

HP number should be no more that 85% compared to cubic inch displacement... lesser %age is even better.

Engine should not be continuously run above 75% total output... 70% is even better... occasionally higher throttle for short duration is OK.
 
"Both maintained to the highest standards"

Describe what each owner considered the "highest standards".
 
This is an impossible thread without more info from the OP. :banghead:
 
This is an impossible thread without more info from the OP. :banghead:

Donna - Please!!! It hurts me to see you bang your head against the wall!

:nonono: or :facepalm: would not hurt so much!! :thumb: :D
 
Let me rephrase the question. I don't want anyone to split their heads open. You are offered a choice of 2 diesel engines for free (not a choice of boats although the engines came from the exact same boat with single engine and with exact same transmissions). They are identical make and year manufactured. They are maintained equally. Per manufacturer guidelines the boat can do 23 WOT. They can cruise continuously between 8 and 17 (75% of 23 max). One owner cruised at 8 knots and the motor has 3000 hours, the other cruised at 17 and the motor has 1500 hours. Which motor do you pick. If you need a brand lets say Yanmar. That's the only info you have, which one do you take and why. Everyday we are forced to make decisions with the facts we have. This may not be a perfect question but I think most would understand the jest of it. Please be patient with me, as I am a newbie.
 
Let me rephrase the question. I don't want anyone to split their heads open. You are offered a choice of 2 diesel engines for free (not a choice of boats although the engines came from the exact same boat with single engine and with exact same transmissions). They are identical make and year manufactured. They are maintained equally. Per manufacturer guidelines the boat can do 23 WOT. They can cruise continuously between 8 and 17 (75% of 23 max). One owner cruised at 8 knots and the motor has 3000 hours, the other cruised at 17 and the motor has 1500 hours. Which motor do you pick. If you need a brand lets say Yanmar. That's the only info you have, which one do you take and why. Everyday we are forced to make decisions with the facts we have. This may not be a perfect question but I think most would understand the jest of it. Please be patient with me, as I am a newbie.

I recommend buying both... one to use and one as a spare! - Trying to keep it light here.

You could do same question on a duplicate car. Both with similar [car wise that is] criteria as you mention above.

I'd say get an expert to survey each engine. Then you'll have better stats on condition of each. After all... they are both "used" engines.
 
I believe what NewbieF is driving at, is which powerplant would have the (Less wear and tear!)


I remember a vessel for sale on yachtworld, where the vessel’s powerplants (Cats) had something like 3,400 hrs. on them. However the owner only ran the vessel at 8knot max.


The Broker stated in his sales pitch, that based on the fuel consumption data from Caterpillar the hours on the powerplant’s would be more like 900hrs and some change.


To me it is a crap shoot as to which powerplant has less wear and tear. You never know when a powerplant will start having issues even when well maintained. I’ve seen powerplants with low hrs. fail and seen powerplants with high hrs. run like champs.


So there for, to me there is no clear cut answer to which powerplant would be better.


Cheers.
H.
 
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Some hour meters count the minutes an engine runs and some have a factor that adds hours based on rpm.
My experience is in heavy duty engines not smaller yacht diesels. In my time I have personally overhauled or watched the overhaul of many engines that I knew the hours and operating conditions of the engines. Engines run near wot do not last as long as engines kept under 80% of max hp. In some engine makes that can mean twice or triple the span between overhauls. Turbo engines almost always have a short span compared to their non turbo models. Continuous wot can cause damage beyond normal wear. Sometimes in sleeved engines the waterjacket becomes distorted and has to be rebored requiring special sleeves. Why larger sport fishing boats often have very expensive overhaul. Going 25 kts instead of 30 saves more than fuel. Excessive heat also leads to cracks. Just because the coolant doesn't overheat isn't a sign of safe operation. At high hp, cavitation (small bubbles form on the water side of the waterjacket) causes deep pits that are not fixable.
Engine makers want to sell engines and adjust their max and continuous rpm on the market. Commercial engines have to last or no more engines would be sold. But yacht engines are used lightly and I believe the continuous rpm specs are given planning on the engines to be off warranty when they fail.

Don't know what heavy duty engines you are referring to but a large commercial engine without a turbo or four has been nigh impossible to find for a very long time. Certainly not found in a diesel powered 45 footer capable of running 22 knots.

When I first got out of college a half century ago and started working with large fixed and mobile equipment engines they all were with turbos. Quite honestly I never worked around large mobile equipment without turbos. I'm referring to very large equipment where computer controlled injection and boost situations are managing up to a 200 gph fuel burn rate.

Engine life was and is easily warrantied to above 15,000 hours on "balls to the walls" multi thousand HP engine blocks running 24/7. Engine bolt ons such as pumps, alternators and injection systems have a shorter life span.

Whether genset or large mobile equipment applications, the heart and soul of big commercial engine longevity centers on lubrication and heat dissipation. Tracking fuel burn and power output ( continually downloaded) along with oil analysis is a science in itself. It has to be on say a 4 turbo 4000 HP haul truck engine pulling 100% rated load out of a deep open pit at 4700 meters.

So turboed engines having much shorter lifespans? Not in my world, no comparison possible in this era because non turbo heavy duty engines of plus 150 HP or so are nearly impossible to find and aren't legal anyway.

Yeah I know, all sorts of non turbo low HP diesel engines can be purchased for auxiliaries and Gensets. In these cases HP and engine size are not too relevant. But get to the class of marine or industrial engines the OP is referring and turbos are there, in 100% of the cases.
 
I would pick the high-hour, slower-run, boat.

There may be less wear and tear on the boat in general, as well as all of the engine perhiperals, due to the slower speeds. Think about crashing through the seas at the higher speed, and proper warm up and cool down, for example.

PERHAPS the more thoughtful engine operation was in line with an overall slower, more deliberate, person that was more meticulous about correct maintenance...yes a stretch, but we all know some people we would never buy any boat from...and some we know take excellent care of their equipment.

:popcorn:

Jeff
 
Total fuel consumption over the lifetime of the engine will be more telling than total hours, so I would choose the high hour, slow running engine.
 
Absolutly yes it would alter my decision.

I would probably avoid the boat with 1500 HARD hours on it.

My exact boat the Bayliner model 4788 is a prime example of this.

The boat comes equipped with twin Cummins 330 HP engines.
The boat (like many SD boats) is propped by the factory for performance. Load the boat up with thousands of pounds of "owner add ons" and the boat is slightly overpropped. Add in a dirty bottom and the boat is even more overpropped.

At displacement speeds the engines are really not harmed by this overpropping.
At a "fast cruise" of 14-15 knots the Cummins engines (which are HIGHLY sensitive to overpropping) are certainly harmed, and even if they are not harmed they are MUCH further into their useful life than a set of engines that are run at displacement speeds most of the time.

On a SD boat, one of the MOST important things to check pre purchase is how the boat was cruised. This can be determined subtly by questions, or definitively by good log book records showing fuel taken onboard.
 
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Biggest question in this is how hard did the 17kt engine need to run in order to get the 17kts? If it is a high output, high rpm engine that needs to run HARD to make 17kts (like top end of 20), then not good.

If engine can do 17kts with a top end of say 28kts, load is much less and engine can be happy.

I set up my boat with a high rated 450hp engine, but cruise it at 200-250hp. Turns out that is the rating for the same engine in continuous duty. Engine is happy there. The same 450 in heavy cruisers may need to run 350hp plus and they have had issues.
 
I would take the high hour engine because they probably did less overall work that the 17Kt application.

Fuel ue is, as stated above, the real measure of work done but we don't have any direct data on that. However most boats i know would use about 4X the fuel per hour at planing speed. So there is a clue. Work done is the usual measure of time to overhaul in commercial applications. As indicated above specifying running at low load is how engine makers produce continuous rated engines

Your premise was that all things were equal. that is almost never true but I answered the question as stated.

Lastly the high hours will turn off a lot of buyers so there might be a price advantage in there somewhere. If the seller's motivations are equal. [:D]
You will have similar problems when you sell because most buyers aren't smart enough to ask your type of questions.
 
Don't know what heavy duty engines you are referring to but a large commercial engine without a turbo or four has been nigh impossible to find for a very long time. Certainly not found in a diesel powered 45 footer capable of running 22 knots.

When I first got out of college a half century ago and started working with large fixed and mobile equipment engines they all were with turbos. Quite honestly I never worked around large mobile equipment without turbos. I'm referring to very large equipment where computer controlled injection and boost situations are managing up to a 200 gph fuel burn rate.

Engine life was and is easily warrantied to above 15,000 hours on "balls to the walls" multi thousand HP engine blocks running 24/7. Engine bolt ons such as pumps, alternators and injection systems have a shorter life span.

Whether genset or large mobile equipment applications, the heart and soul of big commercial engine longevity centers on lubrication and heat dissipation. Tracking fuel burn and power output ( continually downloaded) along with oil analysis is a science in itself. It has to be on say a 4 turbo 4000 HP haul truck engine pulling 100% rated load out of a deep open pit at 4700 meters.

So turboed engines having much shorter lifespans? Not in my world, no comparison possible in this era because non turbo heavy duty engines of plus 150 HP or so are nearly impossible to find and aren't legal anyway.

Yeah I know, all sorts of non turbo low HP diesel engines can be purchased for auxiliaries and Gensets. In these cases HP and engine size are not too relevant. But get to the class of marine or industrial engines the OP is referring and turbos are there, in 100% of the cases.

"... engine longevity centers on lubrication and heat dissipation." I believe in that statement; feeling it applicable to all size engines of any type. :thumb:
 
Are the "M" ratings largely/partly due to how the governor for controlling fuel flow (RPM) is set? Those governors set for lower RPM have the ability to run at WOT for longer times?
 
"... engine longevity centers on lubrication and heat dissipation." I believe in that statement; feeling it applicable to all size engines of any type. :thumb:

Art me Irish Bro.


Agree 100% with your statement.:thumb:


However in the end it boils down to this.
Everything breaks then we fix it.


The trick me Irish Bro is to get the most bang for our BUCKS! That is the hard part. Sometimes we get lucky, other times we don’t!


Cheers Mate!
H
 
Are the "M" ratings largely/partly due to how the governor for controlling fuel flow (RPM) is set? Those governors set for lower RPM have the ability to run at WOT for longer times?

Yep, fuel rate and rpm. On continuous rated engines, the engineers know pretty well how much hp and rpm the engine can make and run dang near forever. So that's where they set the fuel rate and rpm on continuous engines.

On pleasure engines, they know they will not rack up super high hours, and that the market demands SPEED. So they fuel and spin the engine up to just under where the engine eats itself, box it up and ship it out. Understanding that there will be some warranty costs.

Look at the prices for 380 and 480hp versions of the same block. 480 much pricier. Parts costs to build, basically identical. Part of the difference is increased expected warranty cost.
 
Let me rephrase the question. I don't want anyone to split their heads open. You are offered a choice of 2 diesel engines for free (not a choice of boats although the engines came from the exact same boat with single engine and with exact same transmissions). They are identical make and year manufactured. They are maintained equally. Per manufacturer guidelines the boat can do 23 WOT. They can cruise continuously between 8 and 17 (75% of 23 max). One owner cruised at 8 knots and the motor has 3000 hours, the other cruised at 17 and the motor has 1500 hours. Which motor do you pick. If you need a brand lets say Yanmar. That's the only info you have, which one do you take and why. Everyday we are forced to make decisions with the facts we have. This may not be a perfect question but I think most would understand the jest of it. Please be patient with me, as I am a newbie.
I will assume the props are also identical.

I would pick the one that has the best oil analysis. (I would expect the high revving engine to have much more wear but if the oil was changed frequently it may not be an major issue.)

Wear on external parts such as water pumps, starters, alternators, etc may be more age related than purely rpm. They are relatively inexpensive and easy to replace compared to sleeves or mains. Injectors are expensive but you need to send them out for testing. Transmission can be checked with a simple oil analysis.

If analysis results are equal then the data driven approach is out the window and you are left with instincts and a careful review of maintenance log to see which one was maintained properly with edge going to the engine with recently replaced external parts.
 
Based on the very limited info I too would go for the higher hour more easily run engines.
Other than that all bets are off, far too many variables.
 
After reading everyone’s post (Which has been great input from all) I would like to ask this question on this topic of high hrs ran slow vs low hrs ran at higher speed.


How does the transmission play apart in making one’s mind up in choosing which powerplant to go with?


There is wear and tear on the trans as well (As long as the vessels are not direct drive)


So which transmission has the less amount of wear and tear? The one that has high hrs but ran slow, or the one with lower hrs ran at higher speed?


Just a thought?


Cheers.


H.
 

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